JCR Super market Shelf Panel Roll Forming line

JCR Super market Shelf Panel Roll Forming line

(Width Adjustable By motorized)

 

The super market shelf panel roll forming line is mainly used for shelf panel production by roll forming, the whole production line is including decoiler, leveling machine, servo hydraulic punching, roll forming machine, hydraulic cut-off & bending, run out table and electrical control panel. Etc.

 

1.Shelf panel roll forming line specification

Power supply                                                          380v, 50Hz, 3 Phs

Roll forming speed                                               3-6pcs/min

Strip Material                                                        cold rolled steel/ galvanized steel  

Material thickness                                             0.50-0.80mm

Panel width                                                        320-420mm

Width adjustable                                            by motorized

Total power                                                    about 15kw

Weight                                                            about 6.5 ton

 

2. Shelving panel profile drawing:

 


 

 

3. Production Process of super market shelf panel roll forming line:

Decoiler---leveling machine---servo hydraulic punching machine–– Roll-forming – hydraulic cut-off & bend– final profile

 

1) Main parameters of shelf panel manufacturing machine:

Decoiler                                                    1 set

Coil width                               1000mm(max)

Inner Diameter                                                         Ø 470±30mm

Outer diameter                           Ø1200mm

Max. Loading Capacity                                                5’000 kgs

Manual operating type                                                motor driven type

 

Leveling machine                      1set

leveling rollers                          11 rollers

Leveling roller diameter                  80mm

Leveling thickness                       1.5mm (max)

Leveling width                          600mm

Electrical motor                         4kw

 

Servo hydraulic punching machine       1set

Punching die basic can be adjustable by both two sides

Working pressure                        60ton

Punching die material                     Cr12mov,

Hardness treatment                       HRC60-62

Servo motor                             2.2kw(Yaskawa, Japan)

Punching die                             2sets

Feeding roller                            2 rollers

 

 

Main roll forming machine                                      1 set

Roll Forming Stations                                                   26 Nos.

Width adjustable                                                           by motorized

Roller Main Shaft                                                           Ø 50 mm, material: 40Cr

Roller’s Material                                                            Cr12mov

Roller’s Heat Treatment                                             HRC 60– 62

Bearing                                                                          6209 HRB    

Transmission part:

5.5kw electrical motor , equipped with 250 reducer, and gear (1.2 inch) for trans- mission.

 

 

 

Hydraulic Cut-Off &bend                               1 set

Working pressure                           30ton

Hydraulic cutting motor                      5.5kw

Cutting mould                              1 sets

Material of cutting mould                     Cr12mov , HRC60-62

Hydraulic components                       Taiwan product  

 

Run-Out Table                                                                        1 set

Structure                                                                                   rolling type table

Length                                                                                        3 Meters

 

Electrical control system

PLC                                                                                     Mitsubishi, Japan

Frequency convert                                                        Mitsubishi, Japan

Touch screen                                                                  Mitsubishi, Japan

Power Supply                                                                 380V, 50Hz, 3Phs


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