JCR Shelving Panel Roll Forming Machine
JCR shelving Panel Roll Forming Machine
The shelving panel roll forming machine is mainly used for shelving panel mass production by automatically, the whole production line is composed of decoiler, leveling machine, servo feeder for hydraulic punching, roll forming machine, hydraulic cut-off , run out table and electrical control panel.
1. Shelving panel manufacturing line production flow
Motor –driven decoiler—leveling machine—servo feeder/ punching—roll forming machine—hydraulic cut-off&bending—run out table
2. Shelf panel Product profile drawing as following:
Width adjustable:250-570mm
Length can be adjustable any length
3. Equipment technical requirement
Space needed: 35x3x2m (LXWXH)
Length Cutting tolerance:≤±1.0mm
Angle degree tolerance: ≤3°
Power supply: 380V 50Hz 3 Phs, total power : about 30kw
Air supply:0.5m3/min, pressure:0.6MPA
Hydraulic oil:46# hydraulic oil
Gear oil:18# double-line gear oil.
4. Main technical parameter of shelving panel rollforming production line
1) Hydraulic decoiler 1 set
Motor driven decoiling
Motor: 3kw
Coil outer diameter:1400mm
Coil inner diameter:470-520mm
Hydraulic for expansion
Coil width:700mm (max)
Weight capacity:≤5TON
2) Leveling machine
Leveling roller: 13 Nos, top roller: 6 , bottom roller: 7
Leveling roller with tempering and high-frequency treatment, hard chroming
Motor:5.5kw
Frequency convert for speed adjustable.
3) Hydraulic punching
Hydraulic working pressure: 20 ton, 2 oil cylinder,
Servo motor for feeding, feeding length:700mm
Servo motor (Yaskava, Japan) 2.2kw, feeding tolerance:±0.3mm
Punching mould: 2 sets
Machine frame and mould frame structure:
The mould frame is welding by steel plate, with standard plat.
One mould frame is fixed, and the other one cane be movable by guiding rail and linear screw.
4)Shelving panel Roll forming machine
Roll forming roller stage: 30 Nos
Material of roll forming roller: GCr12Mov
Heat treatment: HRC60-62℃
Rolling surface with polish treatment
Incoming material: cold roller steel, thickness: 0.7 mm
Side board thickness: 25mm, suspended type, one side is fixed, the other side can be movable.
Bearing:6208,
Main roller shaft diameter: 45mm, #45 steel, grinding and with tempering treatment.
Gear thickness;30mm, material: 45# steel, with high-frequency and heat treatment.
Main motor:11kw (cycloid-pin motor), Brand: Siemens
Roll forming speed: 6 -8pcs/Min (length:800mm, with perforation). 3-7m/min
The machine frame is welding by 350H steel.
Width adjustable by motorized.
