JCR Box Beam To bracket Auto Welding Machine

JCR pallet racking  Box Beam to Bracket  Auto Welding Machine

(2 sides/ 3 sides welding in one end)

The pallet racking box beam to bracket auto welding machine is mainly used for welding between the box  beam and the end connector, with 6 welding guns and two working station, and the welding guns controlled by servo motor, it can weld 180 beams/ hour, which increase production greatly.

1. Main technical parameter of  box beam to end connector auto welding machine

1)    Machine dimension size: 7000mmx1200mmx2000mm (LxWxH)
2)    Machine weight: about 2500kgs
3)    Beam    welding    capacity:    800-4000mm(beam    length),    50-200mm(beam    height), 40-70mm(beam width).
4)    Welding speed: about 160-180 beams/ hour
5)    Welding beam thickness:1.0-2.0MM
6)    Material of beam and bracket: per customer's production need 
7)    Welding gap: 0-2.5mm  
8)    Welding sides: 2/3 sides welding in one end, total is 4 /6 sides welding
9)    Welders: 6 sets 
10)    Wire feeders: 6 sets
11)    Welding guns:6 pcs, EUROPEAN MODEL ABICORBINZEL 
12)    Rotating device: 1 set
13)    Clamping device (air cylinder: AirTAC, Taiwan): 2 pcs
14)    Air pushing device: to push the beam after finish welding. (Air cylinder: AirTAC, Taiwan) 
15)    Welding shields to protect operators
16)    Heat resistant covers over linear.
17)Weaving welding device 
18)The height from the bottom of the beam to the floor must be 1000m, BOTH FOR LOADING/UNLOADING, 
19) photography protection bar (Panasonic, Japan) , in front and back side, 4 bars totally. 
20) Equipped with 1 set welder (Magmeet brand) 
21) Painting MATT BLACK COLOR
22) Add one more air cylinder for each end of the clamping tool, so it will be 4 cylinders in total for the complete clamping, which to help clamp the beam. 

2.    Main Electrical parameters: 
1)    PLC: 1 set(Mitsubishi, Japan ) 
2)    Touch screen: 2 sets(Mitsubishi, Japan), one is fixed on the machine, one is movable, more convenience in operation.
3)    Servo motor: 6 sets(Mitsubishi, Japan) 
4)    Reducer: 2 sets
5)    Solenoid valve and relevant electric components (Omron or equal brands)
6)    Power Supply: 380V, 50Hz, 3Ph

3.Box beam/ end connector profile drawing: 

4. Finished product