JCR Shuttle Beam Auto Welding Machine

JCR Shuttle Beam Auto Welding Machine 

The pallet rack shuttle beam auto welding machine is mainly used for welding the shuttle beam automatically. The welding guns controlled by servo motor, working table can be rotating, to meet the shuttle beam welding request, also with Photoelectric safety sensor for safety.

1. 1. Pallet rack shuttle beam welding machine main technical parameter:

1. Machine dimension size: 4000mmx2000mmx2500mm (LxWxH)
2. Machine weight: about 2000kgs
3. Beam welding capacity: 1100-1700mm(beam length), 60-100mm(beam height), 40-50mm (beam width)
4. Welding speed: about 45s/per beam (INCLUDING LOADING & SHIFTING)
5. Welding beam thickness: 1.5-3.0mm(mild steel)
6. Welding gap: 0-1mm
7. Welding width: 3-5mm
8. Welding sides: according to drawings
9. Operators: 6 sets(NB315, HUAYUAN BRAND)
10. Wire feeders: 6 sets
11. Welding guns: 6 pcs
12. Manipulator: 6 sets (individual controlled by Motion Controller)
13. Clamping device (air cylinder): 2 sets
14. Welding wire: 0.8/1.0mm
15. Beam length adjustment: auto by servo motor
16. Horizontal rotator capacity: 500 kgs

2. 2. Main Electrical parameters:

1.  Motion Controller: 1 set, 16 axes

            Manipulator group 1: Axis I+X

            Manipulator group 2: Axis I

            Manipulator group 3: Axis Z+X+Y

2. Touch screen: 2 sets(Delta)
3. Servo motor for manipulator & clamping movement: 13 sets(Delta)
4. Servo motor for horizontal rotation: 1 set(Yaskawa)
5. Speed reducer for manipulator & clamping movement: 3 sets
6. Speed reducer for horizontal rotation: 1 set
7. Solenoid valve and relevant electric components(Omron or Schneider)
8. Air cylinder: 20 pcs(AirTAC)
9. Guide rail: 6 sets(Taiwan)
10. Ball screw: 2 sets(TBI)
11. Power Supply: 380V, 50Hz, 3Ph

           3. Extra parts:

1. Welding shields to protect operators
2. Heat resistant covers over linear slides
3. Welders sensing voltage by current inverter while welding
4. The height of the beams rest on the jig at 960mm from the floor (Ergonomics)
5.  
6. 4. Additional equipments and spare parts:
7. Air cylinders to push the beams out after welding
8. Photoelectric safety sensor: 1 set (Panasonic, Japan)
9. Slight wheel adjustment for clamping.
10. Bigger cabinet with 220V fans coolant system.
11.  
12. 5. Above technical agreement is based on customized drawing