JCR Open Cell Ceiling Grid Roll Forming Machine

JCR Open Cell Ceiling Grid Roll Forming Machine

(1)    The whole production line lay out:
 
(2)    Product profile drawing:
 

(3)    Production line Composition and brief introduction
1)    Manual Decoiler   
Weight capcity: 1000kgs 
Coil inner diameter: 400-500mm
2)    Pulling device     
Motor: 1.5kw, 380v
Roller: 7pcs, thermal refining
3)    Servo feeder
Brand: Japan YASKAMA
Motor: 1.5kw 
Rotate speed: 2000/min
Electronic control panel
Operation: touch screen
Punching distance: can be adjustable within 0.16-0.6mm thickness
PLC control 
4)    Punching system (including 5 sets punching die) 
16T punch with big working table: 2.2kw, 120 punches/min
2T punch: 0.6kw, 180 punches/min
PLC control
Note: punching non-stop when cutting 
5)    Conveyor belt
Power: 0.75kw
Speed adjustable
6)    Roll forming machine   
Material thickness    0.15-0.5
Coil width    90MM 
Forming speed    10-20m/min
Total power    3kw
Power supply    380v, 50Hz, 3 Ph
a.    Main machine
Structure: 16mm baseboard, 25mm sideboard with precision grinding
Roller: 14 pair, 45# steel after quenched and chrome coated
Shaft diameter: 38mm, 45# steel
Bearing: HRB6206
Power: 2.2kw
Transmission system: reduction gear box
Straightening system: 1 pair of rollers
b.    Transmission table
Frame: angle steel structure
Transmission: reduction and belt
Power: 0.55kw
Pressing device: 4 pairs of rubber rollers
7)    3 meter run-out table :

8)    Electrical control panel :
PLC:                     Mitsubishi, JAPAN 
Touch screen:             TAIWAN PRODUCT 
Servo motor:              YASKAWA, JAPAN