JCR High Speed Ceiling Frame Roll Forming Line

JCR High Speed Ceiling Frame Roll Forming Line

1.    Production flow:
Decoiler – roll forming machine—cut-off—run out table 
2.    Profile drawing:
 

3.    Main technical parameter:
1)    Composition 
1.1)    Decoiler   1000kgs weight capacity            1 set
1.2)    Roll forming machine     12 Nos, (including 1 set straightening roller, precision & independent 30 guiding   pillar type)
1.3)    Straightening device:                         1 set
1.4)    Cut-off: hydraulic cut-off                      1set
1.5)    Central electrical control: touch screen + PLC 
1.6)    Run out table                                1set

2)    Electrical control system
2.1) drive motor:7.5kw Siemens brand, hydraulic motor: 3.7 kw
2.2)Transmission reducer: WPDS, model: 80, rate:1:10, Chinese brand.
2.3)Touch screen: FATEK,Taiwan  10 inch.
2.5) Frequency convert:     Delta,  7.5kw 
2.6)Contactor: Schneider 
2.7) Encoder: 1000 pulse,
2.8)Power supply: 380V50Hz
2.9)Solenoid valve: Rexroth
2.10) Cooling: air conditioning type.

3)    Roll forming roller
3.1)Material: Cr12mov, vacuum heat treatment, accurate grinding hard chroming and polish. 
3.2)Main shaft: material:40Cr, tempering, finish turning and grinding. 
4)    Machine body
4.1)It is welding by steel plate, main arch thickness:40mm, secondly arch thickness:40mm.
4.2) Side board thickness: 10mm, bottom plate thickness: 20mm, side board with blackening treatment.
4.3) Roll forming speed: 0-70m/min 
4.4) Incoming coil width: 64mm, thickness: 0.27/0.35mm, material: galvanized steel.
4.5) Machine size: 5800*1100*1100MM, weight: about 4500kgs
4.    Machine lay out