JCR Ceiling Carrier Roll Forming Line

JCR Metal Ceiling Carrier Roll Forming Line

JCR metal ceiling carrier/ suspended ceiling carrier roll forming line is mainly used for making ceiling carrier profile, it is composed of decoiler, leveling machine, 45 ton high speed power press, roll forming machine, hydraulic cut off, run out table and electrical control panel etc. The line produce the metal ceiling carrier profile with fast speed, and punching with NC feeder.

1.Metal ceiling carrier roll forming machine production flow:

Decoiler& leveling  –45TON Power press for punching-- roll forming machine—cut-off—run out table

2.Metal ceiling carrier profile drawing:

3.Metal ceiling carrier roll forming machine main technical parameter:

4. Composition of ceiling carrier roll forming line

1. Decoiler &leveling    1000kgs weight capacity                    1 set
2. SUITIAN 45ton power press for punching, NC feeder and equipped with 1 set of punching die  
3. Roll forming machine     14 Nos, (precision & independent arch structure)
4. Straightening device:                                                               1 set
5. Cut-off: hydraulic cut-off                                                         1set
6. Central electrical control:                                                       touch screen + PLC
7. Run out table  3m length                                                        1set
8. Electrical control system

2.1) drive motor: 4kw Siemens brand

2.2)Transmission reducer: WPDS, model: 80, rate:1:10, Chinese brand.

2.3)Touch screen: Delta  10 inch.

2.4)PLC: Delta, Taiwan

2.5) Frequency convert:        Delta,  4kw

2.6)Contactor: Schneider

2.7) Encoder: 1000 pulse,

2.8)Power supply: 380V50Hz

2.9) Wind cooling type

5. Roll forming roller of ceiling carrier production line

3.1)Material: GCR15 Steel, vacuum heat treatment, accurate grinding hard chroming and polish.

3.2)Main shaft: material:40Cr, tempering, finish turning and grinding.

6. Machine body

4.1)It is welding by steel plate, main arch thickness:40mm, secondly arch thickness:40mm.

4.2) Side board thickness: 8mm, bottom plate thickness: 20mm, side board with blackening treatment.

4.3) Roll forming speed: 0-8m/min

4.4) Incoming coil width: within 200mm, thickness: within 0.9 mm, material: aluminum

7. Machine lay out

8.Finished ceiling carrier product: