JCR Pallet Rack Upright Roll Forming Machine
JCR Pallet Rack Upright Roll Forming Machine
The pallet rack upright roll forming machine is mainly used for pallet racking upright production by roll forming automatically, the rack upright width adjutable by motorized. the whole production line is composed of decoiler, leveling machine, power press for punching / hydraulic punching, roll forming machine, run out table, and electrical control panel etc.
Pallet racking upright roll forming line specification
Power supply 380v, 50Hz, 3 Phs
Roll forming speed 5-8m/min
Strip Material HR/CR rolled steel
Material thickness 2.0-3.0mm
Omega upright height 65mm
Omega upright width 90/100/115/125/145mm
I Pallet rack upright manufacturing Process:
Material coil – Decoiling––leveling machine—Air clutch Power press (Yangli) for punching ---Roll-forming machine– hydraulic cut-off – final profile
II Main parameters:
i Decoiler 1 set
(1) Coil width 350mm
(2) Inner Diameter Ø 440 – 500 mm
(3) Outer diameter Ø1200mm
(4) Max. Loading Capacity 5’000 kgs
(5) Manual operating type Manual expansion to tighten the coil
ii Leveling machine 1set
(1) Max. Width 450 mm
(2) Max. Thickness 2.5mm
(3) Rollers for Leveling Ø 80 mm, 11 rollers
(4) Motor Power 3.0 kw
iii 125 ton air clutch power press for punching (Yangli Brand)
(1) Servo feeder motor: 2.3kw
(2) Mould material Cr12Mov
(3) Mould heat treatment HRC 60-62℃
(4) Punching dies 4 sets
(5) Working pressure 125 ton
iv Main roll forming machine 1 set
(1) Roll Forming Stations 22 Nos.
(2) Width adjustable by motorized
(3) Roller Main Shaft Ø 85 mm, precision: ±0.02mm
(4) Side board thickness 55mm
(5) Roller’s Material Cr12mov, lathe finish with hard chroming.
(6) Roller’s Heat Treatment HRC 60– 62, precision: ±0.02mm
(7) Bearing 6310
(8) Roll Forming Speed 8 meters / minute
(9) Transmission part:
15 kw electrical motor 2 sets, equipped with JZQ 350 reducer 2 sets, and gear (1.5 inch, 12 gear) for trans- mission.
v Hydraulic Cut-Off Device 4 sets
(1) Cutting mould 4 sets, non-waste cutting
(2) Material of cutting mould Cr12mov, HRC60-62
(3) Hydraulic station working capacity 30 ton
(4) Hydraulic components Taiwan brand
vi Run-Out Table 1 set
(1) Structure rolling type table
(2) Length 6 Meters
vii Electrical control system
(1) PLC Mitsubishi ,Japan
(2) Frequency convert 22kw, Mitsubishi, Japan
(3) Touch screen Mitsubishi , Japan
(4) Width adjustable By PLC
(5) Length adjustable By optical sensor
(6) Power Supply 380V, 50Hz, 3Phs
(7) Total power 40KW
(8) Total weight ≈ 12 Tons
