JCR Omega Rack Upright Roll Forming Line

JCR OMEGA RACK UPRIGHTROLL FORMING LINE

84/99/109/119X65 ×1.8-2.5MM

The omega rack upright roll forming line is used for omega rack upright mass production by roll forming automatically, machine can manufacture different size, rack upright width adjustable by motorized. The whole production line is composed of decoiler, leveling machine 125ton power press(Yangli brand) for punching, roll forming machine, hydraulic cut-off, run out table and electrical control panel. etc.

1. Omega rack upright roll forming line specification

21. Power supply                                                     380v, 50Hz, 3 Phs
21. Roll forming speed                                            5-8m/min

21. Strip Material                                                      HR/CR rolled steel
21. Material thickness                                              1.8-2.5mm
21. Omega upright height                                        65mm
21. Omega upright width                                        84-99-109-119mm

2. Pallet rack omega rack upright Production Process:

Material coil – Decoiling––leveling machine—Power press (Yangli) for punching ---Roll-forming machine– hydraulic cut-off – final profile

3. Racking upright roll forming machine main parameters:

1. 1) Decoiler                                               1 set

1. Coil width                                                            350mm
2. Inner Diameter                                                   Ø 440 – 500 mm
3. Outer diameter                                              Ø1200mm
4. Max. Loading Capacity                                       5’000 kgs
5. Manual operating type                                      Manual expansion to tighten the coil

2. 2) Leveling machine                                          1set

1. Max. Width                                                           450 mm
2. Max. Thickness                                                    2.5mm
3. Rollers for Leveling                                            Ø 80 mm, 11 rollers
4. Motor Power                                                       3.0 kw

3. 3) 125 ton power press for punching

1. Servo feeder motor:                                        2.3kw
2. Mould material                                                    Cr12Mov
3. Mould heat treatment                                         HRC 60-62℃
4. Punching dies                                                4 sets
5. Working pressure                                                125 ton

4. 4) Main roll forming machine                                  1 set

1. Roll Forming Stations                                        22 Nos.
2. Width adjustable                                        by motorized
3. Roller Main Shaft                                               Ø 75 mm, precision: ±0.02mm
4. Side board thickness                                             50mm
5. Roller’s Material                                                 Cr12mov, lathe finish with hard chroming.  
6. Roller’s Heat Treatment                                    HRC 60– 62, precision: ±0.02mm
7. Bearing                                               6310    
8. Roll Forming Speed                                           8 meters / minute
9. Transmission part:

           11 kw electrical motor 2 sets, equipped with JZQ 350 reducer 2 sets, and gear (1.5 inch, 12 gear) for trans- mission.

5. 5) Hydraulic Cut-Off Device                               4 sets

1. Cutting mould                                                         4 sets, non-waste cutting
2. Material of cutting mould                                  Cr12mov, HRC60-62
3. Hydraulic station working capacity                 20 ton
4. Hydraulic components                                      Taiwan brand

6. 6) Run-Out Table                                                  1 set

1. Structure                                                             rolling type table
2. Length                                                                 6 Meters

7. 7) Electrical control system
   1. PLC                                                                             Mitsubishi ,Japan
   2. Frequency convert                                         22kw, Mitsubishi, Japan
   3. Touch screen                                                       Mitsubishi , Japan
   4. Width adjustable                                                By PLC
   5. Length adjustable                                             By optical sensor
   6. Power Supply                                                     380V, 50Hz, 3Phs
   7. Total power                                                               40KW
   8. Total weight                                                               ≈ 12 Tons

         8) Finished Product