JCR Racking End Connector Production Line

JCR Racking End Connector Auto Production Line

 

The JCR racking end connector auto production line is mainly used for racking bracket mass production by automatically, it can produce different size end connector with fast speed, up to 50-60pcs/min. the whole production line is composed of decoiler, leveling machine, 125ton power press , NC feeder and electrical control panel. 

 

1. Racking Connector/lock beam main Specification:

  1. Materials                                                  Carbon Steel Coil
  2. Material Thickness                                 3.0-4.0 mm
  3. Profile Specification                              130mm/ 205mm/ 280mm (left and right)

           6profile Sizes, Specifications, per customer's profile drawing

 

 

2. Rack End Connector/ lock beam Production Process:

   material coil – decoiling – leveling – servo feeding – punching – final profile

 

3.Pallet Rack End Connector production Line Main parameters:

 

1)Decoiler                                                                          1 set

  1. Max. Width                                                              300 mm
  2. Inner Diameter                                                     Ø 400 – 500 mm
  3. Max. Loading Capacity                                       3’000 kgs
  4. Operating type                                                    Hydraulic expansion to tighten the coil
  5. Hydraulic Pump Stand                                      1 Set

 

2) Leveling Machine                                                  1 set

  1. Max. Width                                                          400 mm
  2. Max. Thickness                                                   4.0 mm
  3. Rollers for Leveling                                           11 rollers
  4. Motor Power                                                      4.0 kw


 

3) Servo Feeder

  1. Model                                           NCF-200
  2. Servo Motor                                     Yaskawa, Japan
  3. Motor Power                               1.3 kw
  4. Clamping type                              by Pneumatic


 

4) Punching machine                                               1 set (World Group)

  1. Working Pressure                                              125 tons
  2. Stroke Per Minute                                              50 Press / Minute
  3. Hole-Punching & Forming Modular        6 Sets (Left & Right sides)
  4. Modular Main Material                                 SKD-11
  5. Guide Pillars                                                    φ28mm x 4
  6. Stroke Springs                                                 Daido, Japan


 

5) PLC                                                                                       Mitsubishi, Japan

  1. Controller                                                              Touchable Screen, Mitsubishi, Japan
  2. Servo System                                                         Yaskawa, Japan
  3. Main Electronic Components                            Japanese Brand
  4. Electric Control Panel                                        Full-Sealed, Ventilation Cooler
  5. Control System Power                                       Overload Protection
  6. Electric Control Cabinet                                  By Aviation Connection Plugs
  7. Power Supply                                                     380V, 50Hz, 3Phs
  8. Cutting Size Tolerance                                    ±1mm
  9. Forming Angle Tolerance                              ±2°
  10. Feeding Length Tolerance                            ±0.5mm

4. finished end connector:

 


 

 

 

 

 

 

 

 

PRODUCT DETAILS