JCR Racking End Connector Production Line
JCR Racking End Connector Auto Production Line
The JCR racking end connector auto production line is mainly used for racking bracket mass production by automatically, it can produce different size end connector with fast speed, up to 50-60pcs/min. the whole production line is composed of decoiler, leveling machine, 125ton power press , NC feeder and electrical control panel.
1. Racking Connector/lock beam main Specification:
- Materials Carbon Steel Coil
- Material Thickness 3.0-4.0 mm
- Profile Specification 130mm/ 205mm/ 280mm (left and right)
6profile Sizes, Specifications, per customer's profile drawing
2. Rack End Connector/ lock beam Production Process:
material coil – decoiling – leveling – servo feeding – punching – final profile
3.Pallet Rack End Connector production Line Main parameters:
1)Decoiler 1 set
- Max. Width 300 mm
- Inner Diameter Ø 400 – 500 mm
- Max. Loading Capacity 3’000 kgs
- Operating type Hydraulic expansion to tighten the coil
- Hydraulic Pump Stand 1 Set
2) Leveling Machine 1 set
- Max. Width 400 mm
- Max. Thickness 4.0 mm
- Rollers for Leveling 11 rollers
- Motor Power 4.0 kw
3) Servo Feeder
- Model NCF-200
- Servo Motor Yaskawa, Japan
- Motor Power 1.3 kw
- Clamping type by Pneumatic
4) Punching machine 1 set (World Group)
- Working Pressure 125 tons
- Stroke Per Minute 50 Press / Minute
- Hole-Punching & Forming Modular 6 Sets (Left & Right sides)
- Modular Main Material SKD-11
- Guide Pillars φ28mm x 4
- Stroke Springs Daido, Japan
5) PLC Mitsubishi, Japan
- Controller Touchable Screen, Mitsubishi, Japan
- Servo System Yaskawa, Japan
- Main Electronic Components Japanese Brand
- Electric Control Panel Full-Sealed, Ventilation Cooler
- Control System Power Overload Protection
- Electric Control Cabinet By Aviation Connection Plugs
- Power Supply 380V, 50Hz, 3Phs
- Cutting Size Tolerance ±1mm
- Forming Angle Tolerance ±2°
- Feeding Length Tolerance ±0.5mm
4. finished end connector: