JCR Racking Bracket Auto Production Line

JCR Racking Bracket  Auto Production Line

The racking bracket auto production line is mainly used for rack bracket/ end clip mass production by automatically, it can produce different size end clip with fast speed, up to 50-60pcs/min. the whole production line is composed of decoiler, leveling machine, 125ton power press , NC feeder and electrical control panel. 

1. Racking bracket/ end clip/ end connector specification:

1. Materials                                                             Carbon Steel Coil
2. Material Thickness                                             3-5 mm
3. Profile Specification                                       45X60X(3-5)MM

2. Drawing of racking end clip/ bracket  

3. Racking bracket/ end clip production line manufacturing process:

material coil – decoiling – leveling – servo feeding – punching – final profile

4. Racking Bracket Production Line Main parameters:

1) Decoiler                                                                       1 set

1. Max. Width                                                          200 mm
2. Inner Diameter                                                   Ø 440 – 500 mm
3. Max. Loading Capacity                                       3’000 kgs
4. Operating type                                                    Hydraulic expansion to tighten the coil
5. Hydraulic Pump Stand                                     1 Set

2) Leveling Machine                                                   1 set

1. Max. Width                                                          200 mm
2. Max. Thickness                                                   4.2 mm
3. Rollers for Leveling                                           11 rollers
4. Motor Power                                                      3.0 kw

3) Servo Feeder

1. Model                                                            NFC-200
2. Servo Motor                                               Yaskawa, Japan
3. Motor Power                                             1.3 kw
4. Clamping type                                         by Pneumatic

4) Punching machine                                                      1 set (World Group)

1. Working Pressure                                                    125 tons
2. Stroke Per Minute                                                   50 Press / Minute
3. Hole-Punching & Forming Modular                  2 Sets (left and right two sides brackets)
4. Modular Main Material                                        SKD-11
5. Guide Pillars                                                          φ25mm x 4
6. Stroke Springs                                                       Daido, Japan

5) PLC                                                                                Mitsubishi, Japan

1. Controller                                                              Touchable Screen, Mitsubishi, Japan
2. Servo System                                                         Yaskawa, Japan
3. Main Electronic Components                            Japanese Brand
4. Electric Control Panel                                        Full-Sealed, Ventilation Cooler
5. Control System Power                                       Overload Protection
6. Electric Control Cabinet                                   By Aviation Connection Plugs
7. Power Supply                                                      380V, 50Hz, 3Phs
8. Cutting Size Tolerance                                      ±1mm
9. Forming Angle Tolerance                                 ±2°
10. Feeding Length Tolerance                                ±0.5mm

5. Finished End clip/ bracket