JCR Bracing Channel Roll Forming Machine

 JCR  Bracing  Roll Forming Machine

The bracing channel roll forming machine is mainly used for bracing channel support bar manufacturing by roll forming automatically, the bracing production line is composed of decoiler, roll forming machine, hydraulic cut-off, run out table and electrical control pane, etc.

1.Bracing channel production flow:

Hydraulic decoiler——roll forming machine—hydraulic cut-off —run out table

2. Bracing Product profile drawing

Height adjustable:22/30mm , adjustable by motorized

Thickness: 1.3mm

Length can be adjustable


3. Bracing roll forming machine:

Space needed: 15x2.5x2m (LXWXH)

Length Cutting tolerance:≤±1.0mm

Angle degree tolerance: ≤3°

Power supply: 380V 50Hz 3 Phs, Total power: about 11kw.

Hydraulic oil:46# hydraulic oil

Gear oil:18# double-line gear oil.


 

4. Maintenance

In-put yellow oil into the gear and chain in regular time.

In-put machinery oil in the mould guiding pole and other lubrication position.

After finish producing each steel coil, it need running the main machine with no-loading, and clean the roll forming rollers.

If long-time no using the machine, it need to use diesel to clean the roll forming roller, and covering rust-proof oil on the roller always. To proof the roller rusted.

Especially when don’t use the machine long time.

5. Main technical parameter

1)Hydraulic decoiler   1 set

Coil outer diameter:1400mm

Coil inner diameter:470-530mm

Hydraulic for expansion

Coil width:300mm (max)

Weight capacity:≤3TON

2)Roll forming machine

Roll forming roller: 14 Nos, straightening roller: 5 Nos

Material of roll forming roller: Cr12Mov

Heat treatment: HRC58-62

Rolling  with heat treatment then finish processing  

Incoming material: carbon steel ,  thickness: 1.3mm

Side board thickness: 35mm.

Bearing: HRB brand

Main motor: 5.5kw ,

Roll forming speed: 6-10m/min

Height  adjustable by motorized

3) Hydraulic cut-off and punch

Cutting and punching combine mould: 2 sets.

Hydraulic auto cut-off and punch


 

4) Electronic control system

Plc control, length decide  by encoder.

Stop to cut off& bending

Frequency convert: Mitsubishi, Japan

Touch screen: Mitsubishi, Japan

Encoder: Omron  

Other electrical components: Schneider

6.Finished bracking channel 


 

 

PRODUCT DETAILS