JCR Pallet Rack Step Beam Roll Forming Line With On-Line Welding  

JCR Pallet Rack Step Beam Roll Forming Line

With On-Line Welding  

The pallet rack Step beam roll forming line is mainly used for step beam manufacturing by roll forming automatically, with pre-cutting and on-line auto welding. The whole production line is composed of decoiler, hydraulic shearing, roll forming machine, arc welder for on-line welding, straightening , run out table and electrical control panel. Etc.  

1. 1. The pallet rack Step beam main Specification:

1. Materials                                                               Carbon Steel Coil
2. Material Thickness                                             1.6-2.0 mm
3. Profile Specification                                           70X101.5
4.  
5. 2. Pallet rack step beam roll forming machine Production Process:

material coil – decoiling – hydraulic shearing – conveying – roll-forming – inline welding – straightening – final profile

3. 3. Pallet rack step beam production line main parameters:

1. 1) Decoiler                                               1 set

1. Max. Width                                                          500 mm
2. Inner Diameter                                                   Ø 450 – 500 mm
3. Max. Loading Capacity                                       6’000 kgs
4. Operating type                                             Auto expansion to tighten the coil
5. Hydraulic Pump Stand                               1 Set
6. Motor Power                                                      4.0 kw
7.  
8. 2) Leveling Machine                                        1 set
9. Max. Width                                                          400 mm
10. Max. Thickness                                                   2.0 mm
11. Rollers for Leveling                                           9 rollers
12. Motor Power                                                      4.0 kw

3. 3) Material Feeder

1. Max. Width                                                          400 mm
2. Max. Thickness                                                   2 mm
3. Rollers for Feeding                                            4 rollers
4. Material for Rollers                                           GCr15 steel
5. Hardness for Heat Treatment                          HRC55 – 57
6. Servo Motor                                                       1.3 kw, Japanese
7. Feeding Speed                                                    0 – 15 Meters / Minute
8. Power Transition                                               by Gears
9.  
10. 4) Hydraulic Pre-Shearer $ Conveyor
11. Pump Stand                                                       1 Set
12. Motor Power                                                      3.0 kw
13. 5) Pre-shearing Device                              1 Set
14. Pre-Sheaing Modular                                 1 Set
15. Mould Material                                               Gr12 Steel
16. Hardness for Heat Treatment                          HRC60 – 62
17. Motor Power for Conveyor                          1.1 kw, Reduction Box
18. Conveying Type                                          Rolling Transmission, 5 meter

5. 6) Main roll forming machine                           1 set

1. Machine Base                                                        High class & precise welding treatment
2. Roll Forming Stations                                        26 Nos.
3. Roller’s Material                                                GCr15 Steel
4. Roller’s Heat Treatment                                 HRC 55 – 57
5. Roller’s Main Shaft                                         Ø 60 mm, in 45# Steel
6. Main Bearing                                                  60310
7. Main Motor                                                     11 kw, 350 Gearbox (2 Sets)
8. Power Transition                                           by Chains & Gears
9. Machine Side-Wall Thickness                   30 mm
10. Roll Forming Speed                                    8 meters / minute
11. Equipped With Water Cooler Device

6. 7) Welding Machine                        1 set

1. Model                                                     350
2. Welding Type                            Fly Inline

7. 8) Run-Out Table                                                  1 set

1. Structure                                                             Welded by channel profile
2. Length                                                                 5 Meters
3. Discharge Structure                                        By pneumatic cylinder

8. 9) Electrical control system

1. PLC                                                                                Mitsubishi, Japan
2. Controller                                                                   Touchable Screen, Mitsubishi, Japan
3. Speed Adjuster                                                           Frequency Converter, Japan
4. Main Electronic Components                               Schneider
5. Electric Control Panel                                           Full-Sealed, Ventilation Cooler
6. Control System Power                                          Overload Protection
7. Electric Control Cabinet                                     By Aviation Connection Plugs
8. Power Supply                                                        480V, 60Hz, 3Phs

          10) Finished Product