JCR Inline Welding Step Beam Roll Forming Machine

JCR Inline Welding Step Beam Roll Forming Machine

Width adjustable by motorized

The inline welding step beam roll forming machine is mainly used for pallet racking step beam production by roll forming automatically, the line can produce different side of step beam, the height of step beam can be adjustable by motorized. The whole roll forming line is composed of decoiler, hydraulic shearer, roll forming machine, in-line arc welder, straightening, run out table and electrical control panel. Etc.

2. 1. Rack Step beam profile main specification:

1. Materials                                                             Carbon Steel Coil
2. Material Thickness                                             1.6-2.0 mm
3. Profile Specification                                           76X101.5

3. 2. Pallet Rack Step beam manufacturing process :

material coil – decoiling – hydraulic shearing – conveying – roll-forming – inline welding – straightening – final profile

4. 3. Main parameters of step beam roll forming production line:

1. 1) Decoiler                                                                1 set

1. Max. Width                                                          500 mm
2. Inner Diameter                                                   Ø 450 – 500 mm
3. Max. Loading Capacity                                      6’000 kgs
4. Operating type                                                    Auto expansion to tighten the coil
5. Hydraulic Pump Stand                                      1 Set
6. Motor Power                                                        4.0 kw

           2) Leveling Machine                                        1 set

1. Max. Width                                                          400 mm
2. Max. Thickness                                                   2.0 mm
3. Rollers for Leveling                                           9 rollers
4. Motor Power                                                      4.0 kw

3. 3) Material Feeder

1. Max. Width                                                          400 mm
2. Max. Thickness                                                   2 mm
3. Rollers for Feeding                                            4 rollers
4. Material for Rollers                                           GCr15 steel
5. Hardness for Heat Treatment                          HRC55 – 57
6. Servo Motor                                                       1.3 kw, Japanese
7. Feeding Speed                                                    0 – 15 Meters / Minute
8. Power Transition                                               by Gears
9.  
10. 4) Hydraulic Pre-Shearer $ Conveyor
11. Pump Stand                                                       1 Set
12. Motor Power                                                      3.0 kw
13.  
14. 5) Pre-shearing Device                                    1 Set
15. Pre-Sheaing Modular                                          1 Set
16. Mould Material                                                     Gr12 Steel
17. Hardness for Heat Treatment                          HRC60 – 62
18. Motor Power for Conveyor                               1.1 kw, Reduction Box
19. Conveying Type                                                   Rolling Transmission, 5 meter

            6) Main roll forming machine                           1 set

1. Machine Base                                                       High class & precise welding treatment
2. Roll Forming Stations                                        26 Nos.
3. Roller’s Material                                                GCr15 Steel
4. Roller’s Heat Treatment                                 HRC 55 – 57
5. Roller’s Main Shaft                                         Ø 60 mm, in 45# Steel
6. Main Bearing                                                  60310
7. Main Motor                                                     11 kw, 350 Gearbox (2 Sets)
8. Power Transition                                          by Chains & Gears
9. Machine Side-Wall Thickness                   30 mm
10. Roll Forming Speed                                     8 meters / minute
11. Equipped With Water Cooler Device

            7) Welding Machine                        1 set

1. Model                                                     350
2. Welding Type                                      Fly Inline

         8) Run-Out Table                                                  1 set

1. Structure                                                             Welded by channel profile
2. Length                                                                 5 Meters
3. Discharge Structure                                        By pneumatic cylinder

8. 9) Electrical control system

1. PLC                                                                               Mitsubishi, Japan
2. Controller                                                                 Touchable Screen, Mitsubishi, Japan
3. Speed Adjuster                                                        Frequency Converter, Japan
4. Main Electronic Components                             Schneider
5. Electric Control Panel                                        Full-Sealed, Ventilation Cooler
6. Control System Power                                       Overload Protection
7. Electric Control Cabinet                                   By Aviation Connection Plugs
8. Power Supply                                                     480V, 60Hz, 3Phs
9.  
10. 10) Finished Product