JCR Metal Ceiling Tile 600x600 Auto Forming Line
JCR Ceiling Panel 600x600 (Auto Production Line Without Perforation)
The ceiling tile 600x600 auto production line mainly used in producing decorative ceiling panel. It is composed of decoiler,, leveling , servo feeding materials, hydraulic press (for notching& forming, cut-off) , transmission products production steps. The production line is full automatically. In high precision, fast speed and need few people to operate.
The ceiling panel 600x600 production line adopt to servo motor plus programmable PLC (Mitsubishi, Japan) processor. The servo feeder is produced by (Mitsubishi, Japan), electronic components (Schneider, Germany), to make the machinery controlled sensitive-operation, feeding precision within ±0.2mm, in stead of hand-manual to control the precision.
1. Metal ceiling tile 600x600 Production flow
- Motor-driven decoiler----- lever machine—NC feeder—oil pressing machine to cut angle and forming to finish product
2. Ceiling panel 60x60cm production line Main structure:
1) Decoiler
Weight capacity: 3 ton
Speed adjustable, electronic motor: 2.2kw, 380V.
Coil inner diameter: 400-500mm, max outer diameter: 1500mm
Size: 1700x1500x1000mm
2) Lever machine
Lever roller:21 rollers, material of roller:Cr40, tempering and hard chroming
Leveling coil width:750mm, thickness:0.3-1.5mm.
Motor: 2.2kw, 380V
Speed ratio:1:30. Speed adjustable, max speed: 20m/min
Size: 1600x1000x1200mm
3) Numerical roller feeder device.
Feeding & pushing structure, pneumatic servo motor feeding,
Servo mtor:200kw
Voltage:220V
Man-machine, PLC+Touch screen controlled.
4) Hydeaulic press
Use double- cylinder for production, main cylinder for forming, working pressure:60 ton
Secondly cylinder for angle-cutting working pressure: 40 ton
Voltage: 380v, independent electronic controlled panel.
160T oil pressing machine, electronic motor:11kw
Production speed: 10-12 pcs/ min
Weight: 7000kgs, size: 1400x2200x2400mm
5) Transmission strap
Then the product finish the above processing step, it need to get out from the mould with machinery sucker, then transmit the product to the stacker by the transmission strap.
6) The space of the whole line: 20 meters long x 4 meters width
7) Production flow drawing as following:
8) Finished product
